Control & drive modernization

Control & drive modernization

Nonwoven Technology

Your partner for control and drive modernization on nonwoven lines
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Problems with
outdated control
and drive equipment

Pfeile
Availability of spare parts

The required original spare parts are often no longer available. Expensive and time-consuming individual modifications are required.

Extended line stops

Default risk

Electrical/electronic components reach the end of their life cycle much sooner than mechanical components.

Faults are becoming increasingly likely

Service and maintenance

Today’s service personnel often lack the know-how for former systems, and documentation is no longer up to date due to various modifications. Furthermore, remote assistance isn’t possible at all. Increased maintenance efforts for systems with DC drives (brush replacement).

Expensive maintenance and long system downtimes

Production adjustment and product change

Settings are usually made analogously and are often only possible when the machine is running.

More scrap during product changeover

Quality control is very difficult

Expansion options and system changes

Control interlocks are using hardware components and dedicated analogue components.

System changes are difficult or by complex modification only

Drive and control characteristics

Outdated drives and controls with analogue system components (e.g., for synchronization)

Reduced product quality due to low precision at synchronization and positioning

Increased energy losses (e.g. by braking via heating resistors or transmission by eddy current coupling)

Safety

Missing or outdated safety devices.

Lack of compliance with applicable laws or specifications

Low resolution of status messages, therefore time-consuming search for locking reason (e.g., with protective covers)

The Solution

Professional modernization
Advantages

Use of new and modern components

Very low risk of failure

High availability of spare parts

Fault diagnosis via remote access and remote diagnostics

Widely available service personnel for state-of-the-art control and drive systems

Short downtimes in the event of a fault

No maintenance required thanks to maintenance-free drive technology

Digital input of production parameters directly at the operators desk or if preferred remotely from an office (improved quality control)

Easy product changeover via recipes for repetition of production settings

Access to process data for analysis, optimization and error prevention

Reduced energy consumption thanks to modern drive components with regenerative characteristics

Maximum precision thanks to digital drive and positioning technologies

Modular design enables easy system modification or expansion

Designed in accordance with current safety and conformity regulations

Boost Efficiency for
your nonwoven line

Aging controls and drives create downtime risks, rising costs, and quality issues. With our expert modernization, your system becomes reliable, energy-efficient, and ready for the future.

YOUR GLOBAL PARTNER FOR

COMPONENTS & SPARE PARTS

FOR NEEDLE PUNCHING MACHINERY